Robotic Welding Services
Our automated robotic welding uses a robotic welding arm to perform the weld. These machines are ideal in situations where numerous amounts of welds are needed to be completed quickly.
Alliance Fabrication and Manufacturing is a full-service fabricator and manufacturer dedicated to providing exceptional customer service and superior product quality at competitive costs.
The Alliance Difference
Premium Materials & Quality Control
As part of the Alliance family of companies, we supply our steel directly from Alliance Steel and check every shipment. The result is consistent quality from the first production run to the last.
Reliable Supply Chain Solutions
Direct access to steel through Alliance Steel keeps material moving and your production schedule on track.
Design-to-Delivery Support
From initial design through fabrication and delivery, our team stays involved, catching problems on the drawing board instead of the production floor.
In-House Fabrication Capabilities
Robotic welding, laser cutting, metal forming, and value-added engineering all happen in-house, so your project keeps moving without waiting on outside vendors.
High-Volume Robotic Welding Services Without Sacrificing Quality
When consistent output and repeatable quality matter, our automated welding service delivers where manual processes fall short. We configure and program our robotic welding cells around your part requirements, giving you the throughput capacity to scale without introducing variability into your welds.
Robotic Welding Equipment
Alliance Fabrication and Manufacturing has multiple cells equipped with Fanuc Arc Mate Robots, Fronius TPSi 500 power supplies with CMT, dual workstations with an H-type positioner (rotary axis), an Amada ID40IV HPNT Press Type Spot Welder, and a Bluco Table with a Fixture System. These capabilities allow us to produce complex weldments in a variety of sizes.
Our Fanuc Arc Mate robots are high–speed units capable of welding large parts and are programmed offline.
More capabilities and capacities include:
- Flexibility – with six-axis
- Accurate and consistent welds
- High productivity
An H - Type Positioner is a reliable and rigid structure with three rotational axes creating high flexibility. This robotic welding solution is efficient in manufacturing spaces with high production cycles.
Offline Robotic Programming
Alliance Fabrication and Manufacturing's commitment to offline programming our robotic systems increase our velocity from order to production. In addition, our quick change fixturing enhances the range of part volumes we can produce.
Offline Robotic Programming allows the welding cell to be programmed at a computer vs. the typical setup time of programming on the shop floor, thus increasing productivity and allowing for robotic welding of lower volume weldments.
This software can also simulate multiple scenarios before the run, identifying mistakes and maximizing production.
- Conducting reach studies
- Optimizing weld path creation and performing cycle time analysis
- Virtual simulation of weld sequence and detecting potential collisions before fixture build
Benefits of Robotic Welding
Alliance Fabrication and Manufacturing understand the importance of maximizing our customers’ time and outsourced spending.
With the advancements in technology and our highly trained staff, our customers can benefit from these advantages:
- Lower Production Costs
- Higher Output
- Weld Quality
- Less Waste
- Repeatability
Welded parts can move on to finished sub-assemblies through our sheet metal assembly and kitting service.
Frequently Asked Robotic Welding Questions
Alliance Fabrication and Manufacturing has multiple cells equipped with Fanuc Arc Mate Robots, Fronius TPSi 500 power supplies with CMT, dual workstations with H - Type Positioner (rotary axis), and a Bluco Table with Fixturing System.
Our machine's capabilities are:
- Parts must be under 1,000# and weldments must fit in a 4' diameter x 10' cylinder
Our state-of-the-art robotic welding system can weld these materials:
At Alliance Fabrication and Manufacturing, we pride ourselves on creating solid partnerships by always providing custom-fabricated parts on time.
Our Quality Equipment Includes:
- High QA Integrated Manufacturing Quality Management Software
- Lecia Absolute Tracker – AT960 with T- Probe and Laser Scanner
- Measuring Instruments – Depth Gauges, Calipers, Height Gauges, Squares, Protractors, and Micrometer
- On Staff - Certified Welding Inspector
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Learn More Contact UsWhat Can We Do For You?
Do you have any questions regarding quotes, materials, manufacturing services, quality, supply chain solutions, and logistics? Creating custom supply chain solutions tailored to your specific needs and business is at the core of Alliance Fabrication and Manufacturing. Contact us today, and let's get started together.
Looking to Start Your Project?
Whether your requirement is custom laser parts, welding services, metal bending, and forming, Alliance Fabrication and Manufacturing can meet your needs.
With our dedication to quality, time, and price, we strive to provide our customers with the best products at cost-conscious pricing.
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